General Aviation

Published on November 7th, 2021 | by Mark Dwyer

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IAA 600kg Aircraft – Stakeholder Consultation

The Irish Aviation Authority has recently published a stakeholder consultation on the “Option to exempt certain light aircraft below 600kg MTOM from EU regulations”. In this article I’ll outline the background to the consultation, expand on some detail in the consultation document and give some pros and cons as I see them. For full transparency, I should say that I’m the former Chairman of the National Microlight Association of Ireland and the current Head of Training of FunFly Aerosports Flying Club that operates aircraft that may be affected by the outcome of this consultation.

Background

General aviation aircraft can be broken down into two broad categories, certified and uncertified aircraft. In an ideal world, all aircraft would be certified however, the certification requirements in Europe are so stringent that very few manufacturers have chosen to certify their aircraft since EASA was established in 2002 (Pipistrel and Sonaca spring to mind). For the tens of other manufacturers out there, the certification costs are prohibitive, and they have chosen to go down the uncertified route. In Europe, this means manufacturers can choose from two uncertified options, 1) designing their aircraft to meet the requirements of an EASA Permit to Fly or 2) designing their aircraft to meet national rules, these aircraft become referred to as Annex 1. In the case of an EASA Permit to Fly, the costs are significant for the owner as the aircraft needs to be maintained by a certified EASA licenced engineer and requires an Airworthiness Review to be performed by a Combined Airworthiness Organisation or by Independent AR staff.

What is an Annex I aircraft?

The phrase Annex I (up to 2018 it was known as Annex 2!) is thrown around a lot, but what does it actually mean? It refers to Annex I of the Basic Regulation (EU) 2018/1139 – the regulation under which EASA operates. It was originally published in 2004 and updated in 2018. Annex I to that regulation specifies a number of subcategories of aircraft that are designated as being outside of the scope of EASA rules. There are nine subsections, briefly, they are:

(a) Historic aircraft

(b) aircraft specifically designed or modified for research, experimental or scientific purposes

(c) kit build aircraft

(d) ex-military aircraft

(e) aircraft with a maximum stall speed of 35 kts with various maximum takeoff weights (generally 450kg) based on configuration and number of seats (e.g. microlights)

(f) single and two seat gyroplanes up to 600kg

(g) replicas of aircraft in points (a)-(d) with a similar design

(h) certain hot air balloons

(i) manned aircraft with a basic empty mass of no more than 70kg

The majority of Annex I aircraft in Ireland are (a) Historic aircraft, (c) kit-built aircraft or (e) microlights. It’s important to note that the term microlight is a colloquial term and no such word is included in any regulation. Their official name are Annex I 1(e) aircraft.

The basic regulation from 2018 allows an individual state, in our case Ireland (and not the IAA), to ‘opt-out’ and allow certain aircraft up to a maximum take-off weight of 600kg to be operated under national rules.

So, what’s the issue?

If a manufacturer builds an aircraft in their factory to a maximum take-off mass (MTOM) of 600kg, it does not fit into any of the Annex I categories above (e.g. it’s not a homebuilt if it’s manufactured in a factory and it exceeds the microlight weight limit). Therefore, they need to sell it with an EASA Permit to Fly which has excessive maintenance requirements. The other option, and the option most manufacturers have chosen, is to artificially lower the weight of the aircraft to 450kg (or 472.5kg if it has a Ballistic Recovery System) to fit into Annex I 1(e), i.e. a microlight. Most of these aircraft are also built for other markets including Australia (600kg), Canada (559kg), New Zealand (600kg) and USA (600kg). 

It’s worth noting that if you home build an aircraft, then the MTOM could be 600kg or even higher, but homebuilding is not for everyone.

So, as the rules currently stand, if you want to buy an aircraft new from a factory it has to be type certified (think Cessna or Piper and about €500,000) or uncertified and cheaper but limited to 450kg. EASA identified this issue and developed the ‘opt-out’ to allow individual States to decide whether they wanted to regulate these aircraft themselves. If this opt-out is exercised, it would allow individuals to purchase certain aircraft types new from a factory up to a MTOM of 600kg. It may also allow, in certain circumstances, existing aircraft to have their MTOM increased up to a maximum 600kg if the design is capable and owners can prove the required modifications (if any) have been made.

So, it seems like a very straightforward decision, opt-out and let’s get on with it. Except, these decisions are never straightforward and various other factors need to be taken into consideration. Some of these are outlined in the consultation document.

What’s Proposed

The IAA has stated in the consultation document that: “The new category of 600kg aeroplanes, will not be Annex I(e) aircraft and will not be EASA aircraft. They will be regulated in accordance with national law.” This is because EASA is not changing the definition of Annex I(e).

This presents a number of issues and their effect will depend on the individual circumstances of the owner/pilot. The UK has exercised the opt-out (although technically they didn’t opt-out because they left the EU first, but that’s another story!) and they have decided to amend their microlight definition and increase the MTOM of microlights to 600kg or 650kg for amphibians. For EU Member States, they will have to designate such aircraft as a new sub-category.

This means:

  • Anyone holding a Private Pilot Licence (microlight) may not be able to fly such aircraft;
  • Anyone holding an EASA Part-FCL licence with SEP privileges may not be able to fly such aircraft;
  • Anyone holding a foreign non-ICAO compliant licence (e.g. UK NPPL with SSEA) would not be able to fly such aircraft
  • Only pilots holding an Irish national PPL(A) with or without restrictions, or pilots holding a Third Country licence issued in accordance with ICAO Annex I could fly these aircraft.
  • Training flights for the revalidation of an EASA SEP(Land) or EASA LAPL(A) would not be permitted.

In the case of points (b) and (c), these could be easily resolved with a change to Aeronautical Notices P24 and P21 respectively. However, for microlight licence holders (including UK microlight licence holders), the path is less clear. It’s likely that an upgrade to a national licence or EASA licence would be required. As things currently stand, at the very least this would require licence holders to complete the Irish PPL(A) theory exams and a flight test.

It’s worth highlighting that UK NPPL(M) licence holders would be able to operate G- registered microlights at 600kg in the UK but would not be able to fly Irish registered aircraft under the opt-out at 600kg as they would not be designated as microlights under the current proposal.

It’s also worth noting that any new subcategories would fall outside existing recognition agreements and could not be flown in any other states without permission.

The Consultation

The consultation itself asks seven questions (simplified here for brevity):

  1. Who Are you? (pilot, instructor etc.)
  2. Do you believe Ireland should opt-out to 600kg?
  3. Do you have any comments to add?
  4. Do you see any additional risks associated with the opt-out?
  5. Outline any safety mitigations for these risks?
  6. Any further comments
  7. Your email address

It’s important that as many pilots as possible respond to this stakeholder consultation, regardless of your opinion. Various organisations and individuals have worked tirelessly to get to this stage and it would be a shame to see the project abandoned due to a lack of interest from the GA community. So please, take 5 minutes and submit your opinion here: https://forms.office.com/r/WYbvcrJ0tt

These pros and cons listed below are purely my opinions, feel free to add your own to your submission.

Pros

  • Many existing designs that are designed to 600kg MTOM are being operated overweight when flown with two people onboard with an artificially lowered MTOM to 450kg. This will allow the aircraft to operate legally within MTOM limitations.
  • The higher MTOM will allow extra fuel to be carried and stay within MTOM limitations.
  • Aircraft owners and operators often have to restrict what equipment they can fit onboard due to MTOM restrictions. The opt-out will allow the fitting of additional equipment including safety equipment
  • A greater range of aircraft will be available to the General Aviation market. These aircraft are modern, safer designs with much improved fuel efficiency when compared to traditional two seat aircraft
  • Some regulatory alignment with the UK and other EASA Member States that have opted out*. This will make it easier to buy and sell such aircraft overseas. (*however the different designation of the sub-categories will cause problems)

Cons

  • Having this new sub-category as non-Annex I and non-microlights is going to cause a serious licensing headache not just for pilots but also for the regulator. There is a very poor understanding of pilot licensing requirements throughout the community (including within the regulator), creating a further sub-category is another layer of bureaucracy that is only likely to cause further non-compliance and issues with the AAIU and insurance companies in the event of an accident.
  • Chapter 3 of the Consultation Document states “It is envisaged that the majority of aircraft qualifying under this exemption will be similar in design (and production) to aircraft registered here in accordance with Annex I 1(e) of the EASA Basic Regulation, these aircraft are commonly referred to as microlights.” In the next paragraph, the text contradicts itself by saying “The details of the competency requirements of inspectors may need to be reviewed with respect to the technological complexity of the aircraft which will be subject to the new 600kg category.” There is unlikely to be any radical design changes to airframes or engines as a result of this opt-out. In fact, it’s likely that they will remain as they are today. Mandating further qualifications and training requirements on existing inspectors that are safely maintaining the existing fleet of approximately 300 national flight permit aircraft will undermine the opt-out at a time when new inspectors will be required to maintain an ever-expanding fleet.
  • Mandating additional training requirements for current PPL(M) pilots will undermine the benefits of the opt-out. From a risk perspective, there are very little handling differences between an aircraft flying at 450kg and the same aircraft flying at 600kg. I would say the handling differences between an X-Air 582 and a Savannah 912 450kg are much more significant than a Savannah 912 (450kg) and a Savannah 912 (600kg). There are currently no training requirements between an X-Air and a Savannah 912 (450kg), yet under this proposal, pilots may require a new licence to fly the same aircraft at a higher weight. It must also be acknowledged by the Authority that the majority of two seat aircraft being operated in Ireland are already operating overweight. The opt-out, if exercised will serve to make the flight legal on paper – but pilots at grass roots level will still be operating at the same weights as they are today (albeit with perhaps a little more fuel). In my opinion – how the Authority treat the licensing element of this opt-out will be the making or breaking of its success.

Any further comments

It is important to express any concerns you may have in this section. For example:

  • PPL(M) holders with licences issued before the Opt Out is taken must be permitted to fly this new category of aircraft.
  • Aircraft Inspectors currently inspecting the same aircraft at 450kg must be permitted to continue to inspect them at the new MTOM.
  • EASA should be lobbied to change the definition of Annex I 1(e) to include aircraft up to 600kg and 650kg for sea-planes.

Have your say at https://forms.office.com/r/WYbvcrJ0tt

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About the Author

Mark is an airline pilot flying the Boeing 737 for a major European airline. In addition he is also a Type Rating Instructor, Type Rating Examiner and Base Training Captain on the B737. Outside of commercial flying Mark enjoys flying light aircraft from the smallest 3 Axis microlights up to heavier singles. He is also an instructor and EASA Examiner on single engines and a UK CAA Examiner. He flies the Chipmunk for the Irish Historic Flight Foundation (IHFF). Mark became the Chairman of the National Microlight Association of Ireland (NMAI) in 2013 and has overseen a massive growth in the organisation. In this role he has worked at local and national levels. In 2015, Mark won ‘Upcoming Aviation Professional Award’ at the Aviation Industry Awards sponsored by the IAA. Mark launched this website back in 2002 while always managing the website, he has also been Editor and Deputy Editor of FlyingInIreland Magazine from 2005 to 2015.



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